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Liquid metal enabled combinatorial heat transfer science: toward unconventional extreme cooling

Xiao-Hu YANG, Jing LIU

《能源前沿（英文）》 2018年第12卷第2期页码 259-275 doi: 10.1007/s11708-017-0521-3

摘要： As a class of newly emerging material, liquid metal exhibits many outstanding performances in a wide variety of thermal management areas, such as thermal interface material, heat spreader, convective cooling and phase change material (PCM) for thermal buffering etc. To help mold next generation unconventional cooling technologies and further advance the liquid metal cooling to an ever higher level in tackling more extreme, complex and critical thermal issues and energy utilizations, a novel conceptual scientific category was dedicated here which could be termed as combinatorial liquid metal heat transfer science. Through comprehensive interpretations on a group of representative liquid metal thermal management strategies, the most basic ways were outlined for developing liquid metal enabled combined cooling systems. The main scientific and technical features of the proposed hybrid cooling systems were illustrated. Particularly, five abstractive segments toward constructing the combinatorial liquid metal heat transfer systems were clarified. The most common methods on innovating liquid metal combined cooling systems based on this classification principle were discussed, and their potential utilization forms were proposed. For illustration purpose, several typical examples such as low melting point metal PCM combined cooling systems and liquid metal convection combined cooling systems, etc. were specifically introduced. Finally, future prospects to search for and make full use of the liquid metal combined high performance cooling system were discussed. It is expected that in practical application in the future, more unconventional combination forms on the liquid metal cooling can be obtained from the current fundamental principles.

关键词： combinatorial heat transfer liquid metal high flux cooling thermal management

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Recent development and application of thin-film thermoelectric cooler

Yuedong Yu, Wei Zhu, Xixia Kong, Yaling Wang, Pengcheng Zhu, Yuan Deng

《化学科学与工程前沿（英文）》 2020年第14卷第4期页码 492-503 doi: 10.1007/s11705-019-1829-9

摘要： Recently, the performance and fabrication of thin-film thermoelectric materials have been largely enhanced. Based on this enhancement, the thin-film thermoelectric cooler (TEC) is becoming a research hot topic, due to its high cooling flux and microchip level size. To fulfill a thin-film TEC, interfacial problems are unavoidable, as they may largely reduce the properties of a thin-film TEC. Moreover, the architecture of a thin-film TEC should also be properly designed. In this review, we introduced the enhancement of thermoelectric properties of (Bi,Sb) (Te,Se) solid solution materials by chemical vapor deposition, physical vapor deposition and electrodeposition. Then, the interfacial problems, including contact resistance, interfacial diffusion and thermal contact resistance, were discussed. Furthermore, the design, fabrication, as well as the performance of thin-film TECs were summarized.

关键词： thin-film thermoelectric cooler interfaces cooling flux TE device fabrication

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System-level Pareto frontiers for on-chip thermoelectric coolers

Sevket U. YURUKER, Michael C. FISH, Zhi YANG, Nicholas BALDASARO, Philip BARLETTA, Avram BAR-COHEN, Bao YANG

《能源前沿（英文）》 2018年第12卷第1期页码 109-120 doi: 10.1007/s11708-018-0540-8

摘要： The continuous rise in heat dissipation of integrated circuits necessitates advanced thermal solutions to ensure system reliability and efficiency. Thermoelectric coolers are among the most promising techniques for dealing with localized on-chip hot spots. This study focuses on establishing a holistic optimization methodology for such thermoelectric coolers, in which a thermoelectric element’s thickness and the electrical current are optimized to minimize source temperature with respect to ambient, when the thermal and electrical parasitic effects are considered. It is found that when element thickness and electrical current are optimized for a given system architecture, a “heat flux vs. temperature difference” Pareto frontier curve is obtained, indicating that there is an optimum thickness and a corresponding optimum current that maximize the achievable temperature reduction while removing a particular heat flux. This methodology also provides the possible system level Δ ’s that can be achieved for a range of heat fluxes, defining the upper limits of thermoelectric cooling for that architecture. In this study, use was made of an extensive analytical model, which was verified using commercially available finite element analysis software. Through the optimization process, 3 pairs of master curves were generated, which were then used to compose the Pareto frontier for any given system architecture. Finally, a case study was performed to provide an in-depth demonstration of the optimization procedure for an example application.

关键词： thermoelectric cooling thermal management optimization high flux electronics

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High heat flux thermal management through liquid metal driven with electromagnetic induction pump

《能源前沿（英文）》 2022年第16卷第3期页码 460-470 doi: 10.1007/s11708-022-0825-9

摘要： In this paper, a novel liquid metal-based minichannel heat dissipation method was developed for cooling electric devices with high heat flux. A high-performance electromagnetic induction pump driven by rotating permanent magnets is designed to achieve a pressure head of 160 kPa and a flow rate of 3.24 L/min, which could enable the liquid metal to remove the waste heat quickly. The liquid metal-based minichannel thermal management system was established and tested experimentally to investigate the pumping capacity and cooling performance. The results show that the liquid metal cooling system can dissipate heat flux up to 242 W/cm² with keeping the temperature rise of the heat source below 50°C. It could remarkably enhance the cooling performance by increasing the rotating speed of permanent magnets. Moreover, thermal contact resistance has a critical importance for the heat dissipation capacity. The liquid metal thermal grease is introduced to efficiently reduce the thermal contact resistance (a decrease of about 7.77 × 10⁻³ °C/W). This paper provides a powerful cooling strategy for thermal management of electric devices with large heat power and high heat flux.

关键词： high heat flux liquid metal electromagnetic pump minichannel heat sink thermal interface material

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Observation of bioturbation and hyporheic flux in streambeds

Jinxi SONG, Xunhong CHEN, Cheng CHENG,

《环境科学与工程前沿（英文）》 2010年第4卷第3期页码 340-348 doi: 10.1007/s11783-010-0233-y

摘要： In the Elkhorn River, burrows, tubes, and sediment mounds created by invertebrate bioturbation were observed in the exposed streambed and commonly concentrated on the fine-sediment patches, which consist of silt, clay, and organic matter. These invertebrate activities could loosen the thin layer of clogging sediments and result in an increase of pore size in the sediments, leading to greater vertical hydraulic conductivity of the streambed (). The measurements of the vertical hydraulic gradient across the submerged streambed show that vertical flux in the hyporheic zone can alter directions (upward versus downward) for two locations only a few meters apart. In situ permeameter tests show that streambed in the upper sediment layer is much higher than that in the lower sediment layer, and the calculated in the submerged streambed is consistently greater than that in the clogged sediments around the shorelines of the sand bars. Moreover, a phenomenon of gas bubble release at the water-sediment interface from the subsurface sediments was observed in the groundwater seepage zone where flow velocity is extremely small. The bursting of gas bubbles can potentially break the thin clogging layer of sediments and enhance the vertical hydraulic conductivity of the streambed.

关键词： invertebrate bioturbation clogging hyporheic exchange streambed the Elkhorn River

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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第3期页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy flux-free brazing cold spraying shear strength

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Flow, thermal, and vibration analysis using three dimensional finite element analysis for a flux reversal

B. VIDHYA,K. N. SRINIVAS

《能源前沿（英文）》 2016年第10卷第4期页码 424-440 doi: 10.1007/s11708-016-0423-9

摘要： This paper presents the simulation of major mechanical properties of a flux reversal generator (FRG) viz., computational fluid dynamic (CFD), thermal, and vibration. A three-dimensional finite element analysis (FEA) based CFD technique for finding the spread of pressure and air velocity in air regions of the FRG is described. The results of CFD are mainly obtained to fine tune the thermal analysis. Thus, in this focus, a flow analysis assisted thermal analysis is presented to predict the steady state temperature distribution inside FRG. The heat transfer coefficient of all the heat producing inner walls of the machine are evaluated from CFD analysis, which forms the main factor for the prediction of accurate heat distribution. The vibration analysis is illustrated. Major vibration sources such as mechanical, magnetic and applied loads are covered elaborately which consists of a 3D modal analysis to find the natural frequency of FRG, a 3D static stress analysis to predict the deformation of the stator, rotor and shaft for different speeds, and an unbalanced rotor harmonic analysis to find eccentricity of rotor to make sure that the vibration of the rotor is within the acceptable limits. Harmonic analysis such as sine sweep analysis to identify the range of speeds causing high vibrations and steady state vibration at a mode frequency of 1500 Hz is presented. The vibration analysis investigates the vibration of the FRG as a whole, which forms the contribution of this paper in the FRG literature.

关键词： flux reversal generator air velocity computation fluid dynamics thermal analysis vibration analysis finite element analysis

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Preparation of reverse osmosis membrane with high permselectivity and anti-biofouling properties for desalination

《环境科学与工程前沿（英文）》 2022年第16卷第7期 doi: 10.1007/s11783-021-1497-0

摘要：

• Nanoparticle incorporation and anti-biofouling grafting were integrated.

关键词： Anti-biofouling grafting Nanoparticle incorporation Sterilization rates Water flux Water flux recovery

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Study on forced air convection cooling for electronic assemblies

LI Bin, TAO Wenquan, HE Yaling

《能源前沿（英文）》 2008年第2卷第2期页码 158-163 doi: 10.1007/s11708-008-0009-2

摘要： The slotted fin concept was employed to improve the air cooling performance of plate-fin in heat sinks. Numerical simulations of laminar heat transfer and flow pressure drop were conducted for the integral plate fin, discrete plate fin and discrete slotted fin heat sinks. It is found that the performance of the discrete plate fin is better than that of the integral continuum plate fin and the performance of slotted fin is better than that of the discrete plate fin at the same pumping power of the fan. A new type of heat sink characterized by discrete and slotted fin surfaces with thinner fins and smaller spaces between fins is then proposed. Preliminary computation shows that this type of heat sink may be useful for the next generation of higher thermal load CPUs. The limit of cooling capacity for air-cooling techniques was also addressed.

关键词： concept slotted air-cooling Preliminary computation generation

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Energy efficiency of small buildings with smart cooling system in the summer

Yazdan DANESHVAR, Majid SABZEHPARVAR, Seyed Amir Hossein HASHEMI

《能源前沿（英文）》 2022年第16卷第4期页码 651-660 doi: 10.1007/s11708-020-0699-7

摘要： In this paper, a novel cooling control strategy as part of the smart energy system that can balance thermal comfort against building energy consumption by using the sensing and machine programming technology was investigated. For this goal, a general form of a building was coupled by the smart cooling system (SCS) and the consumption of energy with thermal comfort cooling of persons simulated by using the EnergyPlus software and compared with similar buildings without SCS. At the beginning of the research, using the data from a survey in a randomly selected group of hundreds and by analyzing and verifying the results of the specific relationship between the different groups of people in the statistical society, the body mass index (BMI) and their thermal comfort temperature were obtained, and the sample building was modeled using the EnergyPlus software. The result show that if an intelligent ventilation system that can calculate the thermal comfort temperature was used in accordance with the BMI of persons, it can save up to 35% of the cooling load of the building yearly.

关键词： smart home heating and cooling systems saving energy optimal consumption of energy

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Numerical simulation of the heat flux distribution in a solar cavity receiver

Yueshe WANG, Xunwei DONG, Jinjia WEI, Hui JIN

《能源前沿（英文）》 2011年第5卷第1期页码 98-103 doi: 10.1007/s11708-010-0019-8

摘要： In the solar tower power plant, the receiver is one of the main components of efficient concentrating solar collector systems. In the design of the receiver, the heat flux distribution in the cavity should be considered first. In this study, a numerical simulation using the Monte Carlo Method has been conducted on the heat flux distribution in the cavity receiver, which consists of six lateral faces and floor and roof planes, with an aperture of 2.0 m×2.0 m on the front face. The mathematics and physical models of a single solar ray’s launching, reflection, and absorption were proposed. By tracing every solar ray, the distribution of heat flux density in the cavity receiver was obtained. The numerical results show that the solar flux distribution on the absorbing panels is similar to that of CESA-I’s. When the reradiation from walls was considered, the detailed heat flux distributions were issued, in which 49.10% of the total incident energy was absorbed by the central panels, 47.02% by the side panels, and 3.88% was overflowed from the aperture. Regarding the peak heat flux, the value of up to 1196.406 kW/m was obtained in the center of absorbing panels. These results provide necessary data for the structure design of cavity receiver and the local thermal stress analysis for boiling and superheated panels.

关键词： solar cavity receiver Monte Carlo method heat flux distribution

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Heat transfer characteristics of high heat flux vapor chamber

Dongchuan MO, Shushen LU, Haoliang ZHENG, Chite CHIN,

《能源前沿（英文）》 2010年第4卷第2期页码 166-170 doi: 10.1007/s11708-009-0076-z

摘要： To meet the challenge of heat spreading in electronic products, highly efficient high heat flux heat transfer vapor chambers have been manufactured and their heat transfer characteristics have been studied by a fast test system. A solid copper block with the same shape as the vapor chamber is used to compare the performance of the vapor chamber. The result shows that, it will take about 5min to achieve a steady state in the fast test system. The heat transfer characteristics of the vapor chamber are more superior to those of the copper block. In this paper, total thermal resistance of the test system is used to evaluate the heat transfer characteristics of the vapor chamber, because it has already been used to consider both the spreading thermal resistance and the flatness of the vapor chamber.

关键词： high heat flux vapor chamber (VC) heat transfer characteristics fast test

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Metabolic flux analysis on arachidonic acid fermentation

JIN Mingjie, HUANG He, ZHANG Kun, YAN Jie, GAO Zhen

《化学科学与工程前沿（英文）》 2007年第1卷第4期页码 421-426 doi: 10.1007/s11705-007-0077-6

摘要： The analysis of flux distributions in metabolic networks has become an important approach for understanding the fermentation characteristics of the process. A model of metabolic flux analysis of arachidonic acid (AA) synthesis in ME-1 was established and carbon flux distributions were estimated in different fermentation phases with different concentrations of N-source. During the exponential, decelerating and stationary phase, carbon fluxes to AA were 3.28%, 8.80% and 6.97%, respectively, with sufficient N-source broth based on the flux of glucose uptake, and those were increased to 3.95%, 19.21% and 39.29%, respectively, by regulating the shifts of carbon fluxes via fermentation with limited N-source broth and adding 0.05% NaNO at 96 h. Eventually AA yield was increased from 1.3 to 3.5 g · L. These results suggest a way to improve AA fermentation, that is, fermentation with limited N-source broth and adding low concentration N-source during the stationary phase.

关键词： AA different fermentation concentration N-source exponential metabolic

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面向异构集成应用的“片上”嵌入式冷却技术的研究进展 Review

Srikanth Rangarajan, Scott Schiffres, Bahgat Sammakia

《工程（英文）》 2023年第26卷第7期页码 185-197 doi: 10.1016/j.eng.2022.10.019

摘要：

The electronics packaging community strongly believes that Moore’s law will continue for another few years due to recent technological efforts to build heterogeneously integrated packages. Heterogeneous integration (HI) can be at the chip level (a single chip with multiple hotspots), in multi-chip modules, or in vertically stacked three-dimensional (3D) integrated circuits. Flux values have increased exponentially with a simultaneous reduction in chip size and a significant increase in performance, leading to increased heat dissipation. The electronics industry and the academic research community have examined various solutions to tackle skyrocketing thermal-management challenges. Embedded cooling eliminates most sequential conduction resistance from the chip to the ambient, unlike separable cold plates/heat sinks. Although embedding the cooling solution onto an electronic chip results in a high heat transfer potential, technological risks and complexity are still associated with the implementation of these technologies and with uncertainty regarding which technologies will be adopted. This manuscript discusses recent advances in embedded cooling, fluid selection considerations, and conventional, immersion, and additive manufacturing-based embedded cooling technologies.

关键词：电子冷却嵌入式冷却浸入式冷却

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Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第1期页码 47-51 doi: 10.1007/s11465-009-0079-9

摘要： In the present study, samples of pure aluminium (1050) were deposited by cold spraying with filler materials such as Al12Si, Al7Si, Al12Si-4%Cu, and the Al-Si-based filler material A, which was especially developed for flux-free brazing by the Surface Engineering Institute. Besides, pure Si powder was also sprayed. The coated samples were heat-treated under different conditions and were brazed under an argon atmosphere without fluxes or with the flux Nokolok by an induction heating system. The shear strength of the brazed joints was determined. The results show that the filler materials could be well deposited by cold spraying. A thin layer of brittle Si could also form due to the strong deformation of the substrate surface. The heat treatments showed that a very good metallurgical bond between the filler materials and the substrate could be realized by the deposition by cold spraying. The Al7Si deposited samples could not be brazed without fluxes under the given conditions. The samples deposited with other filler materials could be brazed without fluxes. The in-situ diffusion process made it possible to braze the Si-deposited samples at 580°C. The joints of the samples deposited with the filler material showed the highest shear strength of 41 MPa, whereas the values of the Al12Si and Si deposited samples were less than 20 MPa. The employment of the flux Nikolok significantly increased the shear strength of the Al12Si deposited samples to more than 53 MPa.

关键词： aluminium flux-free brazing cold spraying shear strength